Manufacturing Capabilities

Integrated Manufacturing, Prototype to Volume

Every process required to take a wire harness from drawing to dispatch, under one roof in Ahmedabad.

Process Capabilities

Sixteen Manufacturing Capabilities

CAP/01

Custom Wire Cutting

CAP/02

Wire Stripping

CAP/03

Terminal Crimping

CAP/04

Connector Assembly

CAP/05

Cable Routing

CAP/06

Soldering

CAP/07

Heat Shrink Application

CAP/08

Protective Sleeving

CAP/09

Labeling

CAP/10

Cable Tying

CAP/11

Electrical Testing

CAP/12

Continuity Testing

CAP/13

Functional Testing

CAP/14

Prototype Development

CAP/15

Batch Production

CAP/16

Mass Production

CAP/17

Packaging and Dispatch

Terminal crimping station at Converra Industries
Precision Processes

Crimping, Sleeving & Termination Done Right

Terminal and connector crimping is verified with pull-force testing on every batch. Protective sleeving and heat-shrink processes are applied per environmental specification, while precise routing and cable tying keep assemblies protected and organized.

Production Flow

From Requirement Analysis to Delivery

STEP / 01

Requirement Analysis

Understanding your application, environment and performance needs.

STEP / 02

Drawing and BOM Review

Technical review of drawings, schematics and bill of materials.

STEP / 03

Design Support

Engineering input on connector, wire gauge and routing selection.

STEP / 04

Prototype Development

Sample build for validation before production release.

STEP / 05

Material Procurement

Sourcing of wires, connectors, terminals and sleeving.

STEP / 06

Wire Cutting and Stripping

Precision cutting and stripping to specification.

STEP / 07

Crimping and Termination

Terminal and connector crimping with pull-force verification.

STEP / 08

Assembly and Routing

Harness assembly, routing and branch formation.

STEP / 09

Sleeving and Protection

Application of protective sleeving and heat-shrink protection.

STEP / 10

Testing and Inspection

Continuity, functional and visual inspection of every unit.

STEP / 11

Packaging

Custom packaging designed for safe handling and transit.

STEP / 12

Delivery

On-time dispatch to your facility, domestic or export.

Want to See if We Can Manufacture Your Harness?

Share your drawing or BOM and we'll confirm capability, lead time and pricing.

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